Posted by L.E. Wilson INC. on 4/22/2025 to
Reloading Tools
If you’ve just opened a fresh bag of brass for your reloading bench, you might wonder: Does brand new brass need to be sized before loading? The short answer? In many cases, yes—especially if you're aiming for consistency, safety, and optimal bullet seating. Let’s break down why resizing new brass is often necessary and which tools help do the job right.
Why Resizing New Brass Is Often Necessary
Although new brass hasn’t been fired, that doesn’t guarantee it's ready to load straight out of the box. During manufacturing and bulk shipping, new brass can experience minor dents, mouth deformation, or out-of-spec neck tension. These inconsistencies can cause issues with:
- Bullet seating depth
- Chamber fit
- Neck tension uniformity
- Consistent pressure and accuracy
Resizing new brass helps standardize dimensions across your batch, especially at the case mouth and neck. Even premium brass benefits from this step if you’re loading for precision shooting or tight chamber tolerances.
When You Might Not Need to Resize New Brass
There are cases where you can skip resizing, such as when:
- You’re using premium match-grade brass with highly consistent dimensions
- The brass is already neck-sized by the manufacturer
- You’re loading for general plinking or non-precision applications
However, to be certain, it’s always best to measure a few cases for runout, neck tension, and diameter using a concentricity gauge, caliper and case gauge.
Recommended Tools for Resizing New Brass
If you decide to resize new brass (and we recommend you do), here are the tools you’ll need for accurate and consistent results:
The Expanding Mandrel Die is ideal for prepping new brass for bullet seating. It gently expands the case neck to a consistent diameter—just under bullet size—to ensure even neck tension and smoother seating. This step helps correct any out-of-round or pinched case mouths caused during shipping.
For those who want to fine-tune neck tension, the Neck Sizing Die offers the flexibility of interchangeable bushings. This tool allows you to size only the neck of the case, leaving the body untouched—perfect for prepping new brass without overworking it.
Match your neck sizing die with the right bushing size to control bullet grip. Simply subtract .002–.003 from the outside neck diameter of a loaded round to determine the ideal size. The Neck Sizing Bushing ensures repeatable neck tension, which is crucial for consistent accuracy.
If you’re resizing brass and decapping in the same step, the Neck Die Decapping Base provides proper case alignment for smooth, efficient operation. It’s built to last and essential for use with L.E. Wilson neck dies. The base also acts a platform to push the case out with the punch, even if without the primer.
Final Thoughts: Should You Resize New Brass?
While it’s possible to load some new brass as-is, resizing new brass is a simple step that ensures consistency, accuracy, and reliability—especially for precision shooters. Whether you use a neck sizing die or an expanding mandrel, prepping new brass correctly can make all the difference in performance.
Explore all L.E. Wilson tools for resizing and case prep and elevate your reloading results right from the very first round.